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AB Chillcore™
Advanced Battery Cooling Systems for Next-Generation EV Performance
Maximize thermal efficiency, enable faster charging, and improve battery efficiency with AB-Chillcore™ cooling solutions.
Freudenberg Sealing Technologies delivers innovative battery cooling systems designed for electric vehicles. Our advanced solutions ensure efficient heat transfer, improved safety, and optimized system integration—enabling the future of mobility.
Why AB Chillcore™?
- Prevent overheating with robust and reliable designs
- Improve battery efficiency and extend lifetime
- Enable faster charging through improved thermal management
- Improve cooling flow rates and heat distribution
- Enhance serviceability
- Reduce space footprint and system complexity
Cooling Concepts
AB CHILLCORE POUCH COOLER (TOP / BOTTOM)
The AB Chillcore™ pouch cooler for top and bottom cooling is designed for direct contact with battery cells, ensuring efficient heat transfer across the full cell surface. Its flexible structure adapts to dimensional variations and compensates for cell tolerances, maintaining consistent thermal performance. By optimizing surface contact and eliminating the need for gap fillers, the solution supports simplified system design and improved thermal efficiency.
AB CHILLCORE POUCH COOLER (SIDE COOLER)
The AB Chillcore™ side cooler enables reliable thermal management under dynamic operating conditions by applying controlled compression during cell expansion and contraction. It maintains a high coolant flow rate even under compression, ensuring consistent cooling performance. Its compact design supports high energy density battery packs while replacing conventional gap fillers and enabling more efficient use of available space.
AB CHILLCORE RIGID COOLER (Al Cooler)
The AB Chillcore™ rigid aluminum cooler provides a robust solution for advanced battery systems, combining structural stability with precise thermal management. It compensates for cell swelling and breathing effects while enabling controlled and efficient fluid flow. By integrating cooling and structural functions, the design eliminates the need for additional gap fillers and contributes to a more streamlined system architecture.
AB CHILLCORE PROFILE COOLER (IMMERSION COOLING)
The AB Chillcore™ profile cooler is specifically designed for immersion cooling applications, enabling precise control of the coolant flow field for uniform temperature distribution. It offers compatibility with various dielectric fluids, including oil-based systems, and supports flexible application requirements. With a compact design that reduces space requirements and simplifies assembly, the solution eliminates gap fillers and enables efficient integration into next-generation battery systems.
FST Engineering Approach
Freudenberg’s approach combines:
- Design expertise: Robust cooling architectures for high performance
- Material innovation: Compatibility with water and oil cooling systems
- Functional integration: Multiple functions combined into single components
- Advanced flow channels: Improved heat transfer and compression control
The Bundled Expertise
of everything you need to know about Thermal Management Connectors
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