37-ecat E-Catalog
80-services Services
39-magazine Magazine
36-downloads Downloads
35-contact Contact
47-chevron-right
20-close First-Hand News?

Obtain news and background information about sealing technology, get in touch with innovative products – subscribe to the free e-mail newsletter.

Simriz® – Quick Tooling Ensures a Reliable Supply of FFKM Seals

Discover how our Simriz® quick tooling & reliable supply chain ensure that an American seed and agricultural chemical company has a reliable supply of FFKM seals.

As a global leader in sealing technologies and a specialist in innovative designs, materials, and products, Freudenberg Sealing Technologies is no stranger to supporting the challenging and unique needs of leading industry companies. That’s why when one of our distributors needed help resolving a customer’s material challenge, they turned to Freudenberg Sealing Technologies for help.

The Challenge

When a sizeable American seed and agricultural chemical company approached our distributor for help, it was with an urgent material need. The company used seals made of FFKM – a material known for its ability to withstand harsh agricultural chemicals and difficult temperature and pressure requirements. But with a major FFKM supplier completely exiting the market, the material was in short supply and impossible to source. The distributor knew the customer needed a reliable, high-quality replacement material and off-the-shelf products were not an option. They required a tailored sealing solution that would meet their highly specific quality and performance standards and they needed it fast.

The Solution and Beyond

With these issues seriously impacting the customer, the distributor contacted the materials team at Freudenberg Sealing Technologies for assistance. Thanks to its fully integrated, to-the-monomer, supply chain, Freudenberg has a stable supply of its own FFKM Simriz® materials and can typically deliver them on short lead times. Simriz® 498 was chosen as the right material for the job.

Factory premises

Simriz® 498 outperforms every other FFKM material on the market. Its patented structure provides outstanding, long-term performance in nearly every environment, including cases of extreme temperatures up to 617°F (320°C) and in use with harsh chemicals, overheated steam, and hot water.

But in this case the customer, even more was required to implement a final solution: Because Freudenberg Sealing Technologies did not have the exact metric tooling needed to mold the required seals at that time, the company immediately launched efforts to design and manufacture 14 new metric-sized tools to fulfill the customer’s requirements. Our facility in Santa Ana offers a wide range of sizes that have already been tooled, but even more exciting is their ability to quickly tool new custom sizes. They can create custom tooling within four weeks and even as low as ten days in some cases, this service is available for O-rings and round molded parts/ shapes with sizes ranging from .5” to 5.27” for all Simriz® FFKM compounds and many of our other compounds. This development allows us to offer tremendous value to customers who often have significantly longer turnaround times, and ensures their facilities continue to run at peak efficiency.

The Results

With the quick time to get 14 new tooling developed and begin production, we were able to ensure the customer a reliable supply of the needed Simriz® FFKM seals to keep them running efficiently both today and for years to come. The project also had a sizeable benefit to our distributor, thanks to the ability to keep their customer happy they secured over $200,000 in initial business and over $150,000 a year in reoccurring business in Simriz® 498 O-rings with an opportunity to expand into finished gaskets and sheets of the specialized FFKM material.

Freudenberg Sealing Technologies FFKM Simriz® 498 material, in combination with its efforts to support the production of the customer’s seals, has further solidified the working relationship between the two companies. Freudenberg’s deep material expertise, vertically integrated structure, and ability to move fast in developing reliable solutions offer great value to our distributors. The distributor, in turn, is playing an important role in introducing its customers to the premium materials and capabilities Freudenberg offers. Our distribution network is filled with outstanding companies, that provide exceptional products and services to keep the industry running. Our shared networks, expertise, and resources find solutions to incredibly challenging issues and prove that we are truly better together.

Login with your access data

* mandatory field

Forgot your password? Click here to reset.

Or

Don’t have an account yet? Register now!

You've logged in successfully.

Register and get access to exclusive content

Your benefits

  • Download exclusive documents such as Solution Sheets
  • Live Webinare/On-Demand Recordings on the beverage and food industry
  • Virtual tours of production facilities
  • Resistance tools for selecting the right material

Security Level

* mandatory field

Or

Do you already have an account? Continue to Login.

Thank you. Your subscription was successful.

We have sent you an e-mail. Please click on the included activation link to complete the registration.

We have sent you an email. Please click on the included link to assign a new password.

Have you forgotten your password?

Please enter your email address to reset it.

* mandatory field

The form has been successfully sent.

We have sent you an email. Please click on the included link to assign a new password.

Further Articles With These Taggings

Ensure purity with our Simmerring® Radiamatic HTS II

22.03.2024

Learn how we helped a United States manufacturer meet the demanding needs of their customers.

Read more 32-caret

Food and Beverage Material Expertise

Overcoming Seal Failures With Freudenberg EPDM 291 Material

21.02.2024

How a major US manufacturer in the health and well-being industry used Freudenberg EPDM 291 material to solve their sealing failures while delivering considerable cost-saving.

Read more 32-caret

Pharmaceutical Food and Beverage Material Expertise

The Foods of Southeast Asia

13.02.2024

Climate change, a growing population and rising incomes: All three factors are changing diets in Southeast Asia. This is also having an impact on the food industry.

Read more 32-caret

Sustainability Food and Beverage

A Very Hot Item: Thermoplastics For Up To 1,200 Degrees Celsius

17.01.2024

Freudenberg Sealing Technologies develops extremely temperature-resistant plastics for electric cars.

Read more 32-caret

Automotive E-Mobility Material Expertise

Don’t Let Flavor Retention Cost You Money

19.12.2023

Downtime due to transfer retention can be costly, see how Fluoroprene XP saved a manufacturer almost 50% less downtime.

Read more 32-caret

Material Expertise

Solving Real Customer Problems Every Day

30.11.2023

Freudenberg Sealing Technologies works with some of the industry's best partners to solve real-world problems for end users every day.

Read more 32-caret

Material Expertise

A Fast, Superior Material Solution

07.11.2023

Simriz® FFKM from Freudenberg Sealing Technologies sees strong growth in demand.

Read more 32-caret

Material Expertise Aerospace Agriculture Fluid Handling Construction

Material Development: Boosting Wind Power

26.10.2023

Discover our new EPDM material for buoyancy modules in floating wind turbines. The material features excellent pressure and temperature resistance along with high durability.

Read more 32-caret

Energy Transition Material Expertise Energy Generation

High-Performance Material Offers Alternative to PTFE: Better Properties At Lower Costs

04.10.2023

Material developed in-house by Freudenberg Sealing Technologies offers cost-effective sealing alternatives to PFAS-based products.

Read more 32-caret

Material Expertise Construction
Newsletter

First Hand News

Best of all, keep up with the latest developments
with the Freudenberg Sealing Technologies newsletter.

Subscribe to newsletter