Freudenberg Sealing Technologies Process Industry Pharma
Freudenberg Sealing Technologies Pharmaceutical

Process Industry

Pharmaceutical

Purity is the best medicine

Hygienic sealing solutions for the pharmaceutical industry

The bar has been set especially high for pharmaceuticals when it comes to cleanliness and hygiene. This applies to the production of drugs, in vivo diagnostics, vaccines and enzymes in equal measure, as well as to the preparation of products using blood fractionation. Strict legal guidelines and purity requirements are always in force.

Seals are in direct contact with a wide variety of media at fluctuating temperatures and pressures. As a result, they must be completely free of hazards and side effects. For one thing, they must unfailingly prevent process changes or product contamination. For another, they must not impair any active agents through interactions or the transfer of sealing components.


Extractables study

Freudenberg Sealing Technologies Process Industry Pharma

For the highly-sensitive aseptic field, Freudenberg Sealing Technologies has developed special USP Class VI-tested and EHEDG-compliant sealing solutions that are suited for contact with high purity water or ultrapure steam. Freudenberg Sealing Technologies seals withstand CIP/SIP cleaning processes using aggressive media without difficulty, and, when necessary, they have a dead-space-free design. To assess any possible interactions with pharmaceutical products, Freudenberg Sealing Technologies has conducted an extractables study on selected sealing materials.

White materials

Even the color of the seal plays an important role in especially hygienic applications. Freudenberg Sealing Technologies has developed a common denominator in these cases: white, carbon-free materials combining hygienic coloring and excellent sealing performance. White EPDM or Simriz O-Rings, molded parts and other seals have been proven to be as stressable mechanically, chemically and thermally as their conventional black counterparts.


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Sealing solutions specially developed for the process industry in accordance with hygienic design and materials with industry-specific approvals.

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Demanding applications in the process industry require specific know-how and well-founded materials expertise. Apart from a broad product range, Freudenberg also offers specific materials with international approvals such as FDA, USP Class VI, NSF and regulation (EU) 1935/2004, as well as seals based on hygienic design.

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High performance materials for the extreme requirements in the Process Industry

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Comprehensive Freudenberg expertise for pharmaceutical applications.

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In food and pharmaceuticals industries production today, everything revolves around the issue of purity.

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The extractables study investigates the interactions between the pharmaceutical product and the elastomer.

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With its outstanding qualities in critical media, our EPDM materials are the first choice for a wide variety of O-rings, formed parts and diaphragm applications in the food, beverage, pharmaceutical and chemical industries.

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Clamp seals make fast and secure flange connections in continuously operating equipment. Due to their symmetrical geometry, the clamp connections can be mounted and re-separated very easily.

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Flat Gaskets primarily provide the static sealing of two sealing surfaces. They are frequently flange connections, for example for a tubing system.

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The premium universal material for the processing industry. A wide variety of applications that are impressive right down the line: Fluoroprene XP is the universal sealing material for steam sterilization, aggressive CIP-/SIP-media and high-fat concentrations.

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The Hygienic Usit® from Freudenberg was developed especially for the process industry and is setting completely new purity standards.

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FKM (fluororubber) is a high-quality material that can be used in the entire processing industry.

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Freudenberg Xpress - quality in record time

Relevant products and applications in this market segment

FST Dynamische Dichtungen Dynamic Seals
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Dynamic Seals

Portfolio Freudenberg Sealing Technologies

Dynamic Seals

Rod Seals

Rod Seals are primarily used in pneumatic and hydraulic cylinders and have the task of sealing the incoming and outgoing cylinder rod.

Dynamic Seals

Radiamatics

The requirements are high. Freedom from leakage is not only a "must" for drive shafts in shipping. Cleanliness is also of utmost importance in the paper industry with its high-speed rolls.

FST Dynamische Dichtungen Dynamic Seals Kolbendichtungen Piston Seals

Piston Seals

Piston Seals in pneumatic and hydraulic cylinders have the task of sealing the piston against the cylinder tube.

Führungen

Guide Rings

Guide Rings have the task of guiding the rods and pistons of pneumatic and hydraulic cylinders and preventing direct metallic contact with the cylinder housing.

Dynamic Seals

Wipers

Wipers in pneumatic and hydraulic cylinders protect the interior of the cylinder from the penetration of external contaminants when the rod is retracted.

FST Static Seals Statische Dichtungen
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Static Seals

Portfolio Freudenberg Sealing Technologies

FST Dairy couplings

Dairy Couplings

Dairy Couplings are standardized sealing connections that can be used to easily connect and seal pipework for fluid media.

Clamp Seals

Clamp Seals

Clamp Seals from Freudenberg Sealing Technologies guarantee a fast and especially secure pipe connection in continually operated equipment.

FST Deckeldichtungen Cover Seals

Cover Seals

Even if machine elements under pressure are firmly bolted to one another, there is still a so-called static seal gap that must be sealed.

FST Static Seals Statische Dichtungen O-Ringe O-rings

O-Rings

Endless O-Rings with a circular cross-section: O-Rings are among the sealing classics par excellence.

FST Flachdichtungen

Flat Gaskets

Flat Gaskets provide the static sealing of two sealing surfaces.

Hygiene Usit Ring

Usit Rings

Designed in compliance with hygienic standards, the Freudenberg Sealing Technologies Hygienic Usit Ring with an elastomer bead is setting new purity benchmarks in the processing industry.

FST Special Seals Spezialdichtungen
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Special sealing products

Portfolio Freudenberg Sealing Technologies

FST Butterfly Valve Seal

Butterfly Valve Seals

Hygienic and functionally secure even after countless switching operations.

FST Precision Molded Parts

Precision Molded Parts

Precision Molded Parts consist wholly of elastomer materials and offer high precision, tight dimensional tolerances and high surface quality.

FST Boots

Boots

Single- and multiple-convolution boots are protective seals for socket joints, ball joints and articulated shafts.

FST Special Seals Spezialdichtungen Stopfbuchspackungen Stuffing Box Packings

Stuffing Box Packings

So-called Stuffing Box Packings have been tried-and-tested for extremely high temperatures and chemical resistance in pump and valve applications.

FST Diaphragms

Diaphragms

Diaphragms may be used in an array of applications, including pumps, actuators, hydro-accumulators, valves, and regulators.

FST Applications
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Pumps

To be able to move the wide range of types and quantities of media to be conveyed reliably and if possible, without process interruptions, among other things, you really can not do without the sealing technology that is precisely designed to meet your requirements.

Pumps are used anywhere in the processing industry that liquid media is being conveyed. To be able to move the wide range of types and quantities of media to be conveyed reliably and if possible, without process interruptions, among other things, you really can not do without the sealing technology offered by Freudenberg Sealing Technologies that is precisely designed to meet your requirements.


A pump is an aggregate, used to convey liquids. Among the liquids are mixtures as well as liquids with solid and / or gas fractions. Depending on the application, for example in chemically aggressive media or foods, and with different delivery volumes, pumps need to be constructed and dimensioned in completely different ways. In particular this also applies for seals in the aggregates because only if the seals are optimally designed for the applications and types of pumps is smooth operation possible.


Freudenberg Sealing Technologies can look back on many years of experience in sealing pumps. We offer you leading expertise in the development and design of materials and geometries and a product range for oscillating displacement pumps that is based on this, such as Piston pumps, Diaphragm pumps as well as flow pumps, also referred to as Centrifugal pumps.


This means you can take advantage of our comprehensive sealing engineering range of products covering all applications, or why not benefit from our know-how in the development phase of the aggregate for specific designs.

FST Applications
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Valves

Valves are absolutely key to regulating media flow of all kinds in the processing industry. And that is why the valves themselves and the sealing technology integrated in them are of huge importance for ensuring smooth production sequences.

Valves are absolutely key to regulating media flow of all kinds in the processing industry. And that is why the valves themselves and the sealing technology integrated in them are of huge importance for ensuring smooth production sequences. With its range of valve seals, Freudenberg Sealing Technologies completely covers all types of construction used and offers leading sealing performance for uncompromising functional security in every application.
FST Applications
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Separators

Separators and decanters are used to separate liquids and solids and work on the principle of a centrifuge. The high speeds of rotation in these systems require particularly robust and yet precise sealing solutions.

Separators and decanters are used to separate liquids and solids and work on the principle of a centrifuge. The high speeds of rotation in these systems require particularly robust and yet precise sealing solutions.


Separators and decanters work at extremely high rotational speeds to separate out solids and to dispose of these by means of submersible components or continuous feed through a screw conveyor.


In both systems, the rotating components which are also extremely heavy, need to be reliably sealed off. Furthermore, in a separator, components are shifted axially under high pressure to expel the solids. These components need to be really leak-tight against each other and against the housing respectively.


The rotating and axially shifting sealing points require top class seals and top class material. This is why Freudenberg Sealing Technologies uses elastomer materials of different degrees of hardness, depending on the load and the medium used. In the case of the highest mechanical loads, particularly in the area of the exit slits in separators, we offer particularly robust polyamides as the sealing material.

FST Applications
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Homogenizers

Homogenizers are used particularly in the food industry to improve the shelf life of products. Dynamic seals are the most important sealing element in these plunger pumps that are required to build up the pressure.

Homogenizers are used particularly in the food industry to improve the shelf life of products. Dynamic seals are the most important sealing element in these plunger pumps that are required to build up the pressure.


In principle, homogenizers are made up of a plunger pump to generate the pressure in the liquid and an adjustable expansion nozzle. The high pressure expansion disperses particles in the suspension, or drops in an emulsion, thus homogenizing them. In the food industry, homogenizers are used on a large scale to increase the shelf life of milk. Here, a piston pump is used to generate a high pressure of several 100 bar and the milk is squeezed through fine nozzles. While passing through the nozzle, the fat droplets are dispersed from approx. 20 µm to approx. 2 µm which makes the emulsion stable and stops the cream from rising.


For high pressure plunger pumps to work, dynamic seals are essential. Here, Freudenberg Sealing Technologies primarily uses V-Seal Set packings. But the most popular static sealing elements in the food industry, such as O-rings and molded parts, are also used in homogenizers.

FST Applications
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Mechanical Seals

The seal within the seal – for mechanical seals to be able to seal rotating shafts under high pressures, they need a spectrum of so-called secondary seals precisely designed for the application so that they are able to develop their full effectiveness.

The seal within the seal – for mechanical seals to be able to seal rotating shafts under high pressures, they need a spectrum of so-called secondary seals precisely designed for the application so that they are able to develop their full effectiveness.


In contrast to a conventional radial shaft seal, mechanical seals can also reliably seal against the shaft under very high pressures. Providing that a suitable secondary seal has been integrated, because due to the operating principle of the mechanical seal, additional sealing elements are required - which play just as important a part as the main slip surfaces of this sealing system.


The seal ring sliding axially on the shaft need to be sealed against the shaft. This can be done with an O-ring, a pressure sleeve or roll bellows. The counter ring also has to be sealed against the housing. An O-ring generally does the job here.


Freudenberg Sealing Technologies offers all necessary secondary seals in numerous different types of material, both as standard parts according to popular industrial standards and also in the shape of individually designed sealing elements.

FST Applications
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Fittings

Among the vast number of fittings for pipe joints, both flange and screw connections require customized sealing solutions to ensure reliable and easy maintenance sealing of pipe joints.

Among the vast number of fittings for pipe joints, both flange and screw connections require customized sealing solutions to ensure reliable and easy maintenance sealing of pipe joints. 


Apart from piping, valves and accessories, fittings are an important component in pipelines. The connection between the pipe and the fitting can be made in several different ways. There are seal-free welding, brazing and glued joints, but also clamp connections, flange connections and screw couplings which need to be made secure from a sealing engineering point of view.


Depending on the type of fitting and the flowing medium, various sealing materials and shapes need to be considered. Only then is it possible to attain optimal sealing results and the associated system security. In this area, Freudenberg Sealing Technologies offers industry-specific solutions for a wide range of applications. In the chemical industry with large flow diameters, high temperatures and aggressive media this solution is provided by flange connections with a flat gasket, in the cosmetics industry and uncritical food and pharmaceutical applications, it is provided by dairy couplings or clamp connections. And for sensitive areas with stringent hygienic design requirements, our aseptic clamp connections in accordance with DIN 11864 are used.

FST Applications
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Bottling applications

Bottling equipment involves complex systems with many components. Besides parts such as fill heads and rinsing caps that are typical of the application, there are classic components such as media supply inlets, needle guides and valves.

Bottling equipment involves complex systems with many components. Besides parts such as fill heads and rinsing caps that are typical of the application, there are classic components such as media supply inlets, needle guides and valves. In this respect, the entire spectrum of seals from O-rings, formed parts, diaphragms and groove rings –  to cite just a few – is represented in bottling applications.
FST Applications
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Mixers and stirrers

Rotating shafts definitely must be sealed. As a result, dynamic seals in the form of HTSII (or O-rings as a component of a mechanical seal) come into use.

Rotating shafts definitely must be sealed. As a result, dynamic seals in the form of HTSII (or O-rings as a component of a mechanical seal) come into use. Mixing and stirring applications also employ guides, wipers and packings. Frame seals are needed when a mixer with a cover is carried out. For outlet valves, the appropriate seals are needed, as is the case for inlet valves (ball valves, slide valves or similar elements).
FST Applications
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Frames

Frames cannot generally be sealed with O-rings or formed parts since the grooves available for use are relatively narrow but encompass a comparatively large space.

Frames cannot generally be sealed with O-rings or formed parts since the grooves available for use are relatively narrow but encompass a comparatively large space. The seal takes the form of profiles that can be tailored to a precise fit and inserted. If desired, the elastomer profiles can be designed to be hollow and then used as an inflatable seal, e.g. for oven doors.  ePTFE in the form of a joint sealant (FG-360) is available as an alternative.
FST Applications
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Sensors

Measured values from production processes are determined with sensors that are usually sealed statically.

Measured values from production processes are determined with sensors that are usually sealed statically. O-rings and formed parts are the most common types of seals. The formed parts are not solely pure elastomer products but also take the form of composite materials, for example, in combination with metal.